Decapsulation and Die Level Analysis

Decapsulation Testing for Counterfeit Component Detection

Systemation Euro provides decapsulation and die level analysis for OEMs, distributors and contract electronics manufacturers who need definitive confirmation that a component is genuine. Where visual, XRF and X-ray inspection leave a question unanswered, opening the package and examining the die itself settles it.

Our Decapsulation and Die Analysis Capabilities

Decapsulation is the most definitive counterfeit detection method available, used where the value or risk profile of a batch justifies sacrificing a small sample for certainty.

Die Marking Verification

Manufacturer logo, part number and date code on the die compared against the original datasheet.

Die Geometry Checks

Physical dimensions and layout verified to confirm the die matches the declared device.

Process Node Assessment

Feature size and construction assessed to identify cloned or substituted silicon.

Cavity and Bond Wire Review

Internal construction, bond wire count and attachment examined for signs of reclaim or rework.

Sample-Based Testing

Carried out on a small sample drawn from the batch so the remainder stays intact and usable.

Documented Findings

Photographic evidence and a written report supplied for your incoming inspection records.

Request a Sample Report

See exactly what you get back. Send your details and we will share a sample inspection report, plus pricing for your batch.

Need more help?

Our team of experts are ready to answer your questions:

info@systemationeuro.com

About Our Decapsulation Process

Decapsulation is the controlled removal of a component's outer package to expose the silicon die underneath. The die is then examined under magnification and compared against the original manufacturer datasheet. It forms the final stage of a layered counterfeit component testing process, used after non-destructive methods have narrowed the question.

Because the process is destructive, it is carried out on a representative sample rather than the whole delivery. The remainder of the batch stays intact and available for production, or for further work such as IC programming once authenticity is confirmed.

Typical candidates are high-value semiconductors, obsolete parts sourced on the open market during shortage, and components destined for defence, aerospace or medical assemblies where a field failure is not an acceptable outcome.

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Send us the part numbers, quantities and what raised the concern. We will advise whether decapsulation is the right method for your batch and what sample size is needed.

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Definitive Verification

Die level examination confirms manufacturer markings, geometry and process node against the original datasheet, giving certainty that surface inspection cannot.

Sample-Based Approach

Testing is carried out on a representative sample drawn from the batch, so the remaining components stay intact and available for production.

All work operated within our ISO 9001:2015 UKAS-accredited quality management system. Working towards AS9100 Rev D.

Full Traceability

Incoming component records, test parameters and inspection findings maintained for every batch we handle.

Package Range

Decapsulation carried out across plastic encapsulated packages including SOIC, QFP, QFN and BGA. Contact us to confirm suitability.

Same-Site Processing

Testing completed alongside programming, taping and reeling at the same Northampton facility. One supplier, one point of contact.

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FAQ's

Below we have answered some common questions, however if the answer you're looking for isn't here please call us on +44 (0)1604 491107 or email via our contact form.

Decapsulation is the controlled removal of a component’s outer package to expose the silicon die underneath. The die is then examined under magnification to verify manufacturer markings, geometry and process node against the original datasheet.

Yes. The component cannot be returned to service afterwards, which is why it is carried out on a small sample drawn from the batch rather than the whole delivery. The remainder stays intact and usable.

It is used when non-destructive methods return an inconclusive result, or where the value or risk profile of the batch justifies definitive verification. High-value semiconductors and open-market sourced parts are the usual candidates.

Die level analysis exposes re-marked parts, cloned die, wrong die inside a correct package, and components harvested from used assemblies. These are defects that surface inspection and X-ray cannot reliably detect.

Yes. Every batch is supplied with a written report including test parameters, photographic evidence and pass or fail findings, suitable for your incoming inspection and audit records.

Systemation Euro

Other Services We Offer

Device Programming

IC programming services, complemented by dedicated device storage and handling.

SMD Taping & Reeling

Our automatic Taping & Reeling machines provide efficient, repeatable processing for our customers.

Bare Die Tape & Reel

We process CSP, WLCSP and flip chip devices from wafer, film frame and waffle pack into EIA-481-F compliant carrier tape.

Axial & Radial Taping

We tape and reel a wide range of axial and radial components including capacitors, resistors, diodes and springs.

Laser Marking

We use a concentrated beam of light to create permanent marks on the surfaces of target components.

Dry Packing

We offer a full dry packing service for all moisture-sensitive components.

OEM Project Support

Work with experienced operators who have full knowledge of the machines who can quickly have your cell operating.

Consumables Supply

In addition to the extensive services provided by Systemation Euro, we also supply a complete range of consumables.

Contact Us

Schedule a consultation with one of our specialists today to determine the perfect service solution.