Electronics Terminology Glossary

Component Testing, Packaging and Programming Terms Explained

A plain-English reference to the terms used across component testing, tape and reel packaging, dry packing and IC programming. Written for buyers, quality engineers and procurement teams who need a straight answer without wading through a standards document.

Glossary of Terms

Ammo Pack

A fan-folded cardboard packaging format for taped components, used as an alternative to a reel. Holds the same taped carrier but folded into a box rather than wound, which suits some feeders and reduces packaging bulk.

AS5553

SAE standard covering counterfeit avoidance for electronic parts, setting out how organisations should mitigate the risk of counterfeit parts entering the supply chain.

AS6081

SAE standard aimed at independent distributors and brokers, defining requirements for avoiding, detecting and disposing of suspect counterfeit electronic parts sourced outside authorised channels.

AS6171

SAE standard defining the test methods used to detect suspect and counterfeit electronic parts, including visual inspection, XRF, X-ray, decapsulation and electrical testing. Laboratories are normally expected to hold ISO/IEC 17025 accreditation covering the methods they apply.

Blacktopping

A counterfeit technique where a coating is applied over a component package to hide the original markings before new ones are printed. Revealed by heated solvent testing.

Bond Wire

The fine wire connecting the silicon die to the component lead frame. Wire count, routing and attachment are examined during X-ray inspection to confirm a part matches its declared type.

Carrier Tape

The embossed or punched tape that holds components in individual pockets for automated assembly, manufactured to the EIA-481 standard.

Cover Tape

The clear film sealed over carrier tape to retain components in their pockets during handling and transport.

Curve Trace

An electrical test that applies a controlled voltage across each pin and measures the resulting current, producing a signature compared against a known-good reference device.

Cut Tape

A short length of carrier tape supplied instead of a full reel, typically for prototype or low-volume requirements. Cheaper per order but not suited to high-speed automated placement.

Decapsulation

The controlled removal of a component package to expose the silicon die for direct examination. Destructive, so applied to a sample rather than a full batch.

Die

The piece of silicon carrying the actual circuit, sitting inside the component package. Die markings and geometry are compared against the manufacturer datasheet during authenticity testing.

Dry Pack

A packaging process for moisture-sensitive devices where components are baked, sealed in a moisture barrier bag with desiccant and a humidity indicator card, then labelled with their moisture sensitivity level.

EIA-481

The industry standard defining carrier tape and reel dimensions, pocket pitch, sprocket holes and reel sizes for automated component handling.

ESD

Electrostatic discharge. Sudden current flow that can damage semiconductors, controlled through grounded handling procedures, conductive packaging and controlled work areas.

Grey Market

Components sold outside the authorised distribution network. Legitimate parts can circulate this way, but counterfeit prevalence is significantly higher than in authorised channels.

Humidity Indicator Card

A card sealed inside a moisture barrier bag that changes colour to show whether the contents have been exposed to moisture beyond acceptable limits.

Ionic Contamination

Conductive residue on a component surface, commonly from flux left by a previous soldering operation. Elevated readings indicate a part may have been reclaimed from a used assembly.

JEDEC

The standards body governing semiconductor packaging and handling, including the moisture sensitivity level classifications used in dry packing.

Lead Frame

The metal structure inside a component package that connects the die to the external leads or terminations.

Moisture Barrier Bag

A sealed foil bag used to protect moisture-sensitive components from humidity during storage and transport.

MSL

Moisture Sensitivity Level. A classification from 1 to 6 defining how long a component may be exposed to ambient conditions before it must be baked prior to soldering.

Popcorning

Package cracking caused by trapped moisture turning to steam during reflow soldering. Prevented by correct dry packing and observing floor life limits.

Reballing

Removing and replacing the solder balls on a BGA package, used for alloy conversion, recovering damaged parts and supporting obsolete devices.

Re-Marking

Applying false markings to a component to present it as a different, newer or higher-specification part. One of the most common counterfeit techniques.

RoHS

Restriction of Hazardous Substances. European legislation limiting lead and other substances in electronics, verified on component finishes using XRF analysis.

Solderability

Whether a component termination will accept solder and form a reliable joint. Degrades with age, oxidation and contamination.

Tape and Reel

Packaging components into carrier tape wound onto a reel, the standard format for automated pick and place assembly.

Tin Whiskers

Microscopic conductive filaments that can grow from pure tin finishes over time, capable of bridging adjacent conductors and causing short circuits. A known risk in long-life, high-reliability equipment.

Traceability

The ability to track a component through the supply chain and through each process applied to it, using retained records of source, batch and handling.

XRF

X-Ray Fluorescence analysis. A non-destructive method measuring the elemental composition of component leads and terminations, used for RoHS verification and counterfeit detection.

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Why This Glossary Exists

Component testing and packaging carries a lot of jargon, much of it defined in standards documents that are neither free nor readable. Buyers and quality engineers routinely have to make decisions involving terms like MSL, blacktopping or AS6171 without a clear reference to hand.

These definitions are written plainly and reflect how the terms are actually used in practice. Where a term relates to a service we provide, it links through to the relevant page: counterfeit component testing, dry packing, SMD taping and reeling and IC programming.

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Plain English

Definitions written the way engineers and buyers actually use the terms, not copied from standards documents.

Practically Useful

Each term explains why it matters in practice, not just what it stands for.

Updated as standards and industry practice change.

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FAQ's

Below we have answered some common questions, however if the answer you're looking for isn't here please call us on +44 (0)1604 491107 or email via our contact form.

Tape and reel packaging places components into individual pockets in a carrier tape, sealed with cover tape and wound onto a reel. It is the standard format for automated pick and place assembly, manufactured to the EIA-481 standard.

Full reels suit automated high-volume production and load directly into feeders. Cut tape is a short length supplied for prototype or low-volume work, cheaper per order but less suited to high-speed placement and often requiring manual handling.

Tin whiskers are microscopic conductive filaments that can grow from pure tin finishes over time. They can bridge adjacent conductors and cause short circuits, which makes them a recognised risk in long-life, high-reliability equipment.

AS6081 is aimed specifically at independent distributors and brokers, covering how to avoid, detect and dispose of suspect counterfeit parts sourced outside authorised channels. AS6171 defines the test methods themselves, and AS5553 covers wider counterfeit avoidance.

Once a moisture barrier bag is opened, the component floor life begins, governed by its moisture sensitivity level. Parts must be soldered within that window or re-baked and resealed. The humidity indicator card inside the bag shows whether exposure has already occurred.

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