Carrier Tape Pocket Design

Pocket Design to A0, B0 and K0

A carrier tape pocket is defined by three dimensions, and getting them right is the difference between tape that feeds invisibly and tape that stops a line. We design pockets to EIA-481-D from your dimensions, a drawing or a physical sample, and cut the tooling on site.

How We Approach Pocket Design

A0, B0, K0 QuotingSend three dimensions and we can price the design without further back and forth.
Design From a SampleNo drawing? Send the part and we will measure and design the pocket around it.
Tooling Cut On SiteNew geometries tooled here, not sent overseas, which is what holds the two-week lead time.
EIA-481-D PitchSprocket pitch and pocket position matched to the standard so tape feeds on any machine.
Deep Pockets to 30 mmTall or awkward parts handled, including designs that sit outside the standard.
Clearance Set to the PartTolerance chosen against your component so parts do not rotate or jam in transit.

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Send your A0, B0 and K0 dimensions, a drawing or a sample component and we will design and quote from it.

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The Three Dimensions That Define a Pocket

Every carrier tape pocket is described by three figures. A0 is the length, B0 the width and K0 the depth, each measured where the component actually sits rather than at the pocket opening.

Get those three right and the tape does its job invisibly. Get them wrong and the failure shows up at the worst possible moment, on a running line: parts arriving rotated, nozzles mispicking, or components jamming as the cover tape peels.

The design target is the minimum clearance that still lets the part load and unload cleanly. Too tight and it binds. Too loose and it can rotate or flip in transit, and a placement machine will reject it or place it wrong.

Pitch, Sprockets and Why the Standard Exists

Sprocket holes along the tape edge drive it through the feeder. Pocket pitch has to match, so the nozzle arrives over the centre of a pocket every time it indexes.

EIA-481-D fixes the relationship between tape width, sprocket pitch and pocket position. That is what makes tape from one supplier interchangeable with another on the same machine, and it is why pocket design is never purely about the component in isolation.

We design to EIA-481-D alongside DIN IEC 60286-3 and JIS C 0806. Where a component genuinely will not fit inside the standard we can form outside it, including deep pockets to 30 mm, though it is worth confirming feeder compatibility with whoever runs the line.

How We Work From Your Part

Send the A0, B0 and K0 figures and we can quote directly. If you do not have them, send a component drawing or a physical sample and we will measure and design the pocket around it.

Tooling for a new geometry is designed and cut on site. That is the whole reason we can hold a two-week turnaround from receipt of order where tape formed in Southeast Asia typically cannot.

Pocket design is usually the first step of a wider job. Most designs go straight into embossed carrier tape and then through SMD taping and reeling.

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Get a Pocket Design Quote

Tell us the component and we will quote tooling and tape together, with a lead time.

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Laser Process

BGA and chip-scale packages reballed using a controlled laser process, providing consistent, repeatable results without the variation of manual re-balling.

Alloy Flexibility

Reballing available in lead-free, tin-lead, and other alloy specifications to match your board assembly requirements.

All reballed components inspected before despatch. Operated within our ISO 9001:2015 UKAS-accredited quality management system. Working towards AS9100 Rev D.

Full Traceability

Incoming component records, process parameters, and inspection results maintained for every batch. Documentation available on request.

Package Range

Reballing carried out on BGA packages from micro-BGA through to large area array devices. Contact us to confirm suitability for your component.

Same-Site Processing

Laser reballing completed alongside programming and taping at the same facility. One visit, multiple processes — reducing lead time and handling.

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FAQ's

Below we have answered some common questions, however if the answer you're looking for isn't here please call us on +44 (0)1604 491107 or email via our contact form.

They are the three pocket dimensions in EIA-481-D. A0 is the pocket length, B0 the pocket width and K0 the pocket depth, each measured where the component actually sits. Quoting those three figures is usually enough for us to price a tape design.

Enough that the part loads and unloads cleanly, but not so much that it can rotate or flip in the pocket. Too tight and parts jam or the nozzle mispicks. Too loose and the part arrives rotated and the placement machine rejects it. The tolerance is set against the component drawing rather than a single rule.

Sprocket holes drive the tape through the feeder, and pocket pitch has to line up so the nozzle arrives over the centre of a pocket on every index. EIA-481-D fixes the relationship between tape width, sprocket pitch and pocket position, which is what makes tape from different suppliers interchangeable on the same machine.

Yes. Send a sample component and we can measure it and design the pocket around it. A drawing speeds things up but is not essential.

Yes, on site. A new pocket geometry needs its own tooling, and cutting it here rather than sending the specification overseas is what allows a two-week turnaround from receipt of order.

We can form pockets that deviate from EIA-481-D where the component requires it, including deep pockets to 30 mm. The trade-off is that non-standard tape may need feeder adjustment at the assembly end, so it is worth confirming with whoever runs the line.

Systemation Euro

Other Services We Offer

Device Programming

IC programming services, complemented by dedicated device storage and handling.

SMD Taping & Reeling

Our automatic Taping & Reeling machines provide efficient, repeatable processing for our customers.

Bare Die Tape & Reel

We process CSP, WLCSP and flip chip devices from wafer, film frame and waffle pack into EIA-481-F compliant carrier tape.

Axial & Radial Taping

We tape and reel a wide range of axial and radial components including capacitors, resistors, diodes and springs.

Laser Marking

We use a concentrated beam of light to create permanent marks on the surfaces of target components.

Dry Packing

We offer a full dry packing service for all moisture-sensitive components.

OEM Project Support

Work with experienced operators who have full knowledge of the machines who can quickly have your cell operating.

Consumables Supply

In addition to the extensive services provided by Systemation Euro, we also supply a complete range of consumables.

Contact Us

Schedule a consultation with one of our specialists today to determine the perfect service solution.